Let me first start out by explaining why we call it our “patio”. Initially we had a 3 phase plan for this project, what you see here are phase 1 and phase 2. We were going to extend this around the other side of our deck and make a larger section that would actually act as a patio. After working on it up to this point we decided that we could not bear to do anymore. This was the most physically draining, back breaking project I could ever imagine. We now have a 2 phase plan. Done! So it’s not really a patio, it’s more of a walkway and we are okay with that. This is the after photo:

And this is the before photo right after we had the Sugar Maple removed that was leaning on the garage. There are wood chips over the rocks, but it gives a good idea of what we were working with before, messy, dirty, hard to walk on, shoot out the back of the lawn mower and break husband’s ankles river rocks. I thought I hated these rocks before we started this project, boy was I wrong. Trying to remove them took as long as actually making our new pathway. It was unbelievable. It’s a big improvement though we think. It looks much much nicer and is so much easier to walk on. No more rocks getting suck under that gate to prevent it from opening. Oh yea, I know you see that sad, sagging gate back there. That story is coming later.

So onto the details. We started the dreaded rock removal Memorial day weekend and I believe we finished phase 2 right around 4th of July. We only worked on it over the weekends and had a trip to Chicago in there, so its hard to estimate exactly how many hours/days it took, but I was originally thinking we could do it all in one weekend due to the convincing sales pitch of the HSN host. Simple. Easy. Quick. Grandmas can do it. Lies.
We purchased the Pathmate cobblestone molds and the Odjob mixing barrel from HSN. If you care to see how easy they tell you it is, you can watch that here. Ima sucker apparently. Believe me, anything involving concrete is not easy to do, we learned this the hard way. They fail to mention with their “no heavy lifting” statement that you still have to go to the store and buy bags of concrete and transport them home somehow without breaking an axle. 60lb bags are not light. There is no way on Earth I would have ever been able to do this project solo. Steve did all of the heavy lifting, mixing and pouring. It was back breaking and he is strong guy.
Anyways, rock removal was less than to be desired, we are still finding loose rocks, but once we had it “good enough” we leveled the dirt with a metal rake, it didn’t have to be perfect because the concrete forms to the surface underneath, so as long as it was close enough we were good. We used Charcoal colored cement stain from Home Depot $6/bottle and Quikrete concrete mix 60lb bags that we got on sale for $2.50 a bag (this is all the will fit into the Odjob mixing barrel). Each mold took an entire 60lb bag and there was some left over with each bag. It was wasteful and at first we were using the second mold to make rocks from the leftover mix, but eventually just started abandoning the leftovers because it was slowing us down too much to try to save it. Pro tip: If you are going to try a project like this make sure you have a place to dump the extras. We figured out that an 80lb bag will fill 2 molds pretty close to perfectly, so if you aren’t using the Odjob mixing barrel, the 80 pounders would be a good option. This is phase 1 (still drying):

We mixed each bag, poured it into the mold, smoothed it out, let it sit for 30 minutes, removed the mold, rounded the edges with a trowel and repeated the process. We found that the soupier the consistency of the mix, the easier it was to fill the molds and smooth them out. However, the soupier the mix, the longer it had to sit before removing the mold. HSN recommended the fast drying cement which is $5 for a 50LB bag. The Odjob only comes with instructions for 60LB bags. This is an issue that I’m not the first one to comment about after doing some online research. By purchasing the 60lb bags of the regular Quikrete, this allowed us to cut our cement costs in half. Slower process, but saved us almost $70. I’d also like to point out that we stretched our dollar by using 1/3 of a bottle of stain per bag of concrete vs the recommended 1/2 bottle. This saved us another $30. And since estimating 1/3 of a bottle when pouring is not a very accurate process, we ended up with sets that varied in color. This turned out to be a very cool effect though, since the sets were different colors we mixed up stones from one set to another and achieved a varied look through out. I think it looks more natural and less like poured cement this way. Happy accident.
Since we were working with an irregular shaped space we made extra sets of the molds and once dry we moved the individual rocks to fill the space. This is how we got the rounded shape. It’s not a perfect science. We spent a lot of time sitting on the ground moving the rocks around like puzzle pieces to see what the best fit was. We are happy with the outcome and actually like the rounded, less uniform space better than that rectangular space by the gate that is in the original mold format. This is Phase 2 in progress:
We had a little white dog walking in the fresh cement incident right after I took this picture. He was doing so well with going around the wet sets, but we blocked him off and he had places to be. He got washed down good after that and was not happy about it, but we didn’t want to risk him getting any cement burns on this paws. This reminds to me to stress the importance of wearing gloves when working with concrete. Exposure to your skin will cause burns. It’s not fun.
About a week after pouring the last set and all of the stones had completely cured and were in their final place we swept all purpose sand into the gaps. It made a huge difference and immediately made the whole surface feel sturdy and strong, no more wobbly stones. This will also hopefully help keep the weeds out.
In total we are figuring that we made about 27-28 full molds. Which means that since we used 1 – 60lb bag per mold, minus about one bag from saving the leftovers, and 1/3 of a bottle of stain per mold, we used about 27 bags of Quikrete and roughly 9 bottles of stain. We also purchased 2 trowels for about $5/each and 2 bags of sand $3/each. That puts our cost total at around $200. This doesn’t include the water necessary to mix the concrete or wash the tools, with our last water bill were guessing about $25 for that. So in total our estimate is $225. Over all it was a lot cheaper than purchasing paver stones or hiring someone to do the installation. If we had it to do all over again…? Hard to say at this point. The wounds are still too fresh, but we do love the final outcome.






















